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    • Your role will focus on developing a sustainable manufacturing route to convert waste titanium powder into high-value wire using Conform™ continuous extrusion…
    • Understanding of tubing extrusion or similar production processes.
    • Previous experience in a cleanroom or medical device manufacturing environment.
    • Proven experience of operating extrusion machinery.
    • Set up, operate, and monitor extrusion machinery to produce high quality products.
    • Operating extrusion equipment including collecting, bagging and measuring medical tubing and coiled tubing.
    • Learning to strip and configure extrusion machines…
    • In this role, you will be responsible for preparing, mixing, and blending raw materials to meet precise specifications, ensuring the highest standards of…
    • You can buy extra holiday if you need it, and there’s financial and legal support alongside medical screening and a care concierge service.
    • Pension & Benefits: Generous pension scheme, private medical insurance, life assurance, and wellness support.
    • As the Founding Plant Director, you will take full…
    • You will be responsible for ensuring that production scheduled for completion is executed in line with the production plan and within all quality parameters.
    • We produce injection moulded and extruded polymer components for customers across medical, industrial, consumer, and infrastructure sectors.
    • Operate blown film extrusion equipment safely and efficiently.
    • Previous extrusion experience is not essential – full training will be provided for the right…
    • Full training will be provided across both the Tooling and Millroom departments, giving you exposure to a variety of specialist processes and valuable skills.
    • 'Medicash' medical cashback scheme with access to online GP services and mental health support.
    • The PPC & Paid Media Executive is responsible for driving demand…
    • Experience within plastic injection moulding or extrusion environments.
    • Working within a busy manufacturing environment, the Toolmaker will be responsible for…
    • Knowledge of injection moulding, extrusion, or polymer materials.
    • We produce injection moulded and extruded polymer components for customers across medical,…

Job Post Details

Research Fellow in Sustainable Additive Manufacturing - job post

University College London
4.2 out of 5 stars
12 Queen Square, London
£43,981 - £52,586 a year - Full-time, Fixed term contract
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Job details

Pay

  • £43,981 - £52,586 a year

Job type

  • Fixed term contract
  • Full-time

Location

12 Queen Square, London

Full job description

Ref Number
B04-07508
Professional Expertise
Research and Research Support
Department
UCL BEAMS (B04)
Location
London
Working Pattern
Full time
Salary
£43,981-£52,586
Contract Type
Fixed-term
Working Type
On site
Available for Secondment
No
Closing Date
21-Jun-2026

About us

University College London (UCL) UCL is a multi-disciplinary university with a population of over 13,000 staff and 42,000 students from 150 different countries. Degree programmes are provided in Arts and Humanities, Built Environment, Brain Sciences, Engineering Sciences, Education, Laws, Life Sciences, Mathematical & Physical Sciences, Medical Sciences, Population Health Sciences and Social and Historical Sciences. For more information, please visit http://www.ucl.ac.uk/about UCL Mechanical Engineering UCL Mechanical Engineering has been pioneering the development of engineering education, having taught the core discipline for over 165 years. UCL was home to the UK’s first-ever Professor of the Mechanical Principles of Engineering, Eaton Hodgkinson, in 1847. It was also where Sir Alexander Blackie William Kennedy introduced organized laboratory practicals in university education training; a world-leading educational innovation at the time.

About the role

You will be part of a multidisciplinary research team within the Multiscale X-ray Imaging (MXI) Lab, working at the interface of advanced materials processing, characterisation, and industrial translation. Your role will focus on developing a sustainable manufacturing route to convert waste titanium powder into high-value wire using Conform™ continuous extrusion technology. You will carry out failure analysis of extrusion tooling, design and evaluate novel abutment materials and geometries, and apply modelling and experimental approaches to understand thermo-mechanical behaviour during processing. You will establish process–structure–property relationships linking powder feedstock, process conditions, and final wire performance, and contribute to the development of data-driven characterisation and quality assurance methodologies. You will work closely with industrial collaborators, supporting feasibility trials and translation of research outputs into manufacturing environments. The role will involve collaboration across academic and industrial partners, and participation in experimental campaigns at UCL and partner facilities. This post is initially for 6 months. The job description and person specification can be accessed at the bottom of this page. If you wish to discuss the post informally, please contact Chu Lun Alex Leung (alex.leung@ucl.ac.uk), or for application process queries Ruikang Xue (ruikang.xue@ucl.ac.uk).

About you

The successful candidate will hold a PhD in materials science, mechanical engineering, or a closely related discipline, with strong expertise in metal processing and physical metallurgy. They will have experience in materials characterisation (e.g. SEM, XCT, mechanical testing) and the ability to design and conduct rigorous experimental research, ideally supported by knowledge of modelling approaches such as finite element or thermodynamic modelling. Their experience should be at a level appropriate for conducting independent research and publishing in leading international journals. They will demonstrate initiative, the ability to work both independently and collaboratively, and possess strong communication and organisational skills. You will join a dynamic group of academics, postdoctoral researchers and PhD students working on advanced manufacturing and materials characterisation within the MXI Lab (https://www.ucl.ac.uk/engineering/mechanical-engineering/mxi-lab). The group, led by Prof. Lee and Dr. Leung, is located at the Research Complex at Harwell (RCaH, www.rc-harwell.ac.uk) in Oxfordshire.

What we offer

For information about our rewards and benefits please visit https://www.ucl.ac.uk/work-at-ucl/reward-and-benefits.

Our commitment to Equality, Diversity and Inclusion

As London’s Global University, we know diversity fosters creativity and innovation, and we want our community to represent the diversity of the world’s talent. We are committed to equality of opportunity, to being fair and inclusive, and to being a place where we all belong. We therefore particularly encourage applications from candidates who are likely to be underrepresented in UCL’s workforce. These include people from Black, Asian, and ethnic minority backgrounds; disabled people and LGBTQI+ people.

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